China Compact Harmonic Gearbox agricultural machinery gearboxes

Solution Description

Merchandise Description:

1.Flexspline is a hollow flanging common cylinder framework.

two.There is a massive-diameter hollow shaft gap in the center of the cam of the wave generator. The inner style of the reducer has a assistance bearing.

three.It has a fully sealed structure and is effortless to set up. It is very suitable for the events the place the wire demands to be threaded from the middle of the reducer.

Positive aspects:

The very first:Higher precision,high torque

The 2nd:devoted technical personnel can be on-the-go to offer layout remedies

The 3rd:Manufacturing unit direct income good workmanship resilient good quality assurance

The fourth:Item quality problems have a one particular-12 months warranty time, can be returned for replacement or fix

Firm profile:

HangZhou CZPT Technologies Co., Ltd. set up in 2014, is fully commited to the R & D plant of large-precision transmission factors. At existing, the annual creation potential can reach 45000 sets of harmonic reducers. We firmly feel in top quality first. All links from raw components to finished merchandise are strictly supervised and controlled, which supplies a CZPT basis for merchandise quality. Our items are offered all over the nation and overseas.

The harmonic reducer and other high-precision transmission components ended up independently produced by the company. Our company spends twenty% of its sales each and every calendar year on the analysis and improvement of new technologies in the market. There are 5 individuals in R & D.

Our gain is as below:

one.7 years of marketing experience

2. 5-individual R & D team to supply you with specialized support

3. It is bought at home and overseas and exported to Turkey and Ireland

four. The item high quality is assured with a one-yr warranty

five. Goods can be personalized

Toughness manufacturing facility:

Our plant has an complete campus The quantity of workshops is about three hundred Whether it truly is from the manufacturing of raw resources and the procurement of raw components to the inspection of completed products, we are doing it ourselves. There is a complete production system

HST-III Parameter:

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed CZPT torque at begin stop		The allowable optimum of the common load torque		Maximum torque is authorized in an instant		Allow the greatest pace to be entered	Regular enter pace is allowed	Back again hole	design life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	50	6.2	.6	twenty.seven	two.1	7.9	.7	forty.three	four.one	7000	3000	≤30	10000
	eighty	nine	.9	27	two.7	twelve.seven	1.three	fifty four.1	5.five
	a hundred	nine	.nine	32	3.3	twelve.seven	1.three	sixty two.one	six.three
17	fifty	18.four	1.9	39	4	29.nine	three	eighty.five	8.two	6500	3000	≤30	15000
	eighty	25.3	two.6	49.five	five	31	3.2	100.one	10.2
	one hundred	27.six	2.8	sixty two	six.3	forty five	four.6	124.two	twelve.seven
20	50	28.eight	2.9	sixty four.4	6.6	39	four	112.7	11.5	5600	3000	≤30	15000
	eighty	39.1	four	eighty five	8.eight	fifty four	five.5	146.1	14.nine
	100	forty six	4.7	94.3	9.six	56	5.8	169.1	17.2
	one hundred twenty	46	4.7	a hundred	10.2	56	5.eight	169.one	17.two
	a hundred and sixty	forty six	four.7	one hundred	10.2	56	5.eight	169.1	seventeen.two
25	50	forty four.9	4.six	113	eleven.five	sixty three	six.5	213.9	21.8	4800	3000	≤30	15000
	eighty	72.five	seven.4	158	16.1	one hundred	10.2	293.3	29.nine
	a hundred	seventy seven.one	7.nine	181	18.4	124	12.7	326.six	33.3
	a hundred and twenty	77.1	seven.9	192	19.6	124	12.seven	349.six	35.six
32	50	87.four	8.9	248	25.3	124	12.7	439	forty four.8	4000	3000	≤30	15000
	eighty	135.7	thirteen.eight	350	35.six	192	19.six	653	66.6
	100	157.6	16.1	383	39.1	248	25.3	744	75.9
40	a hundred	308	37.two	660	sixty seven	432	forty four	1232	126.7	4000	3000	≤30	15000

HSG Parameter:

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed CZPT torque at start off stop		The allowable highest of the typical load torque		Maximum torque is allowed in an quick		Let the highest speed to be entered	Regular input velocity is permitted	Back again hole	design and style existence
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	50	7	.7	23	two.3	nine	.nine	46	4.7	14000	8500	≤20	15000
	80	10	one	thirty	three.1	14	one.4	61	6.two
	100	10	one	36	3.seven	14	one.4	70	7.two
17	fifty	21	2.one	44	4.five	34	three.four	ninety one	9	10000	7300	≤20	20000
	80	29	two.9	56	5.seven	35	3.six	113	twelve
	a hundred	31	three.two	70	seven.2	51	five.2	143	fifteen
20	fifty	33	three.three	seventy three	seven.four	44	four.five	127	thirteen	10000	6500	≤20	20000
	eighty	forty four	4.five	ninety six	nine.eight	sixty one	six.two	165	17
	100	52	5.three	107	ten.nine	64	six.five	191	twenty
	a hundred and twenty	52	five.3	113	eleven.5	sixty four	6.five	191	twenty
	a hundred and sixty	52	5.3	one hundred twenty	12.two	64	6.5	191	20
25	50	51	5.two	127	thirteen	72	7.three	242	twenty five	7500	5600	≤20	20000
	eighty	eighty two	eight.4	178	eighteen	113	12	332	34
	a hundred	87	8.9	204	21	one hundred forty	14	369	38
	one hundred twenty	87	eight.9	217	22	a hundred and forty	fourteen	395	forty
32	fifty	ninety nine	ten	281	29	140	14	497	fifty one	7000	4800	≤20	20000
	eighty	153	sixteen	395	40	217	22	738	75
	a hundred	178	18	433	forty four	281	29	841	86
40	a hundred	345	35	738	seventy five	484	49	1400	143	5600	4000	≤20	20000

Exhibition:
Software case:

FQA:
Q: What should I supply when I select gearbox/velocity reducer?
A: The best way is to offer the motor drawing with parameter. Our engineer will verify and recommend the most suited gearbox product for your refer.
Or you can also provide below specification as nicely:
one) Variety, model and torque.
two) Ratio or output velocity
3) Working situation and connection technique
four) Good quality and mounted machine identify
5) Enter mode and enter velocity
six) Motor brand product or flange and motor shaft dimension

US $388.9
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Machinery, Agricultural Machinery
Hardness:	Hardened Tooth Surface
Installation:	90 Degree
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Single-Step

###

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed peak torque at start stop		The allowable maximum of the average load torque		Maximum torque is allowed in an instant		Allow the maximum speed to be entered	Average input speed is allowed	Back gap	design life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	50	6.2	0.6	20.7	2.1	7.9	0.7	40.3	4.1	7000	3000	≤30	10000
	80	9	0.9	27	2.7	12.7	1.3	54.1	5.5
	100	9	0.9	32	3.3	12.7	1.3	62.1	6.3
17	50	18.4	1.9	39	4	29.9	3	80.5	8.2	6500	3000	≤30	15000
	80	25.3	2.6	49.5	5	31	3.2	100.1	10.2
	100	27.6	2.8	62	6.3	45	4.6	124.2	12.7
20	50	28.8	2.9	64.4	6.6	39	4	112.7	11.5	5600	3000	≤30	15000
	80	39.1	4	85	8.8	54	5.5	146.1	14.9
	100	46	4.7	94.3	9.6	56	5.8	169.1	17.2
	120	46	4.7	100	10.2	56	5.8	169.1	17.2
	160	46	4.7	100	10.2	56	5.8	169.1	17.2
25	50	44.9	4.6	113	11.5	63	6.5	213.9	21.8	4800	3000	≤30	15000
	80	72.5	7.4	158	16.1	100	10.2	293.3	29.9
	100	77.1	7.9	181	18.4	124	12.7	326.6	33.3
	120	77.1	7.9	192	19.6	124	12.7	349.6	35.6
32	50	87.4	8.9	248	25.3	124	12.7	439	44.8	4000	3000	≤30	15000
	80	135.7	13.8	350	35.6	192	19.6	653	66.6
	100	157.6	16.1	383	39.1	248	25.3	744	75.9
40	100	308	37.2	660	67	432	44	1232	126.7	4000	3000	≤30	15000

###

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed peak torque at start stop		The allowable maximum of the average load torque		Maximum torque is allowed in an instant		Allow the maximum speed to be entered	Average input speed is allowed	Back gap	design life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	50	7	0.7	23	2.3	9	0.9	46	4.7	14000	8500	≤20	15000
	80	10	1	30	3.1	14	1.4	61	6.2
	100	10	1	36	3.7	14	1.4	70	7.2
17	50	21	2.1	44	4.5	34	3.4	91	9	10000	7300	≤20	20000
	80	29	2.9	56	5.7	35	3.6	113	12
	100	31	3.2	70	7.2	51	5.2	143	15
20	50	33	3.3	73	7.4	44	4.5	127	13	10000	6500	≤20	20000
	80	44	4.5	96	9.8	61	6.2	165	17
	100	52	5.3	107	10.9	64	6.5	191	20
	120	52	5.3	113	11.5	64	6.5	191	20
	160	52	5.3	120	12.2	64	6.5	191	20
25	50	51	5.2	127	13	72	7.3	242	25	7500	5600	≤20	20000
	80	82	8.4	178	18	113	12	332	34
	100	87	8.9	204	21	140	14	369	38
	120	87	8.9	217	22	140	14	395	40
32	50	99	10	281	29	140	14	497	51	7000	4800	≤20	20000
	80	153	16	395	40	217	22	738	75
	100	178	18	433	44	281	29	841	86
40	100	345	35	738	75	484	49	1400	143	5600	4000	≤20	20000

US $388.9
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Machinery, Agricultural Machinery
Hardness:	Hardened Tooth Surface
Installation:	90 Degree
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Single-Step

###

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed peak torque at start stop		The allowable maximum of the average load torque		Maximum torque is allowed in an instant		Allow the maximum speed to be entered	Average input speed is allowed	Back gap	design life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	50	6.2	0.6	20.7	2.1	7.9	0.7	40.3	4.1	7000	3000	≤30	10000
	80	9	0.9	27	2.7	12.7	1.3	54.1	5.5
	100	9	0.9	32	3.3	12.7	1.3	62.1	6.3
17	50	18.4	1.9	39	4	29.9	3	80.5	8.2	6500	3000	≤30	15000
	80	25.3	2.6	49.5	5	31	3.2	100.1	10.2
	100	27.6	2.8	62	6.3	45	4.6	124.2	12.7
20	50	28.8	2.9	64.4	6.6	39	4	112.7	11.5	5600	3000	≤30	15000
	80	39.1	4	85	8.8	54	5.5	146.1	14.9
	100	46	4.7	94.3	9.6	56	5.8	169.1	17.2
	120	46	4.7	100	10.2	56	5.8	169.1	17.2
	160	46	4.7	100	10.2	56	5.8	169.1	17.2
25	50	44.9	4.6	113	11.5	63	6.5	213.9	21.8	4800	3000	≤30	15000
	80	72.5	7.4	158	16.1	100	10.2	293.3	29.9
	100	77.1	7.9	181	18.4	124	12.7	326.6	33.3
	120	77.1	7.9	192	19.6	124	12.7	349.6	35.6
32	50	87.4	8.9	248	25.3	124	12.7	439	44.8	4000	3000	≤30	15000
	80	135.7	13.8	350	35.6	192	19.6	653	66.6
	100	157.6	16.1	383	39.1	248	25.3	744	75.9
40	100	308	37.2	660	67	432	44	1232	126.7	4000	3000	≤30	15000

###

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed peak torque at start stop		The allowable maximum of the average load torque		Maximum torque is allowed in an instant		Allow the maximum speed to be entered	Average input speed is allowed	Back gap	design life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	50	7	0.7	23	2.3	9	0.9	46	4.7	14000	8500	≤20	15000
	80	10	1	30	3.1	14	1.4	61	6.2
	100	10	1	36	3.7	14	1.4	70	7.2
17	50	21	2.1	44	4.5	34	3.4	91	9	10000	7300	≤20	20000
	80	29	2.9	56	5.7	35	3.6	113	12
	100	31	3.2	70	7.2	51	5.2	143	15
20	50	33	3.3	73	7.4	44	4.5	127	13	10000	6500	≤20	20000
	80	44	4.5	96	9.8	61	6.2	165	17
	100	52	5.3	107	10.9	64	6.5	191	20
	120	52	5.3	113	11.5	64	6.5	191	20
	160	52	5.3	120	12.2	64	6.5	191	20
25	50	51	5.2	127	13	72	7.3	242	25	7500	5600	≤20	20000
	80	82	8.4	178	18	113	12	332	34
	100	87	8.9	204	21	140	14	369	38
	120	87	8.9	217	22	140	14	395	40
32	50	99	10	281	29	140	14	497	51	7000	4800	≤20	20000
	80	153	16	395	40	217	22	738	75
	100	178	18	433	44	281	29	841	86
40	100	345	35	738	75	484	49	1400	143	5600	4000	≤20	20000

The Importance of an Agricultural Gearbox

The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.
agriculturalparts

Bevel gearboxes

A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.

CZPT gearboxes

There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
agriculturalparts

Closed-loop seals

A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.

Surface finish

An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
agriculturalparts

Cost

Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
China Compact Harmonic Gearbox agricultural machinery gearboxes
editor by czh 2023-04-04